Submertec specialises in custom building underwater and harsh environment electronic equipment. The use of computer aided design allows systems to be adapted or developed to meet customers individual requirements while maintaining competitive pricing and delivery times.   Submarine Electrical System Status Panel - Monitoring 24 volt and 120 volt system voltage, current and ground fault level. The panel also incorporates an automatic ground fault warning alarm
     
ROV - Special purpose underwater vehicle incorporating colour and monochrome video cameras with 360 degree tilt facility to allow viewing inside and outside the vehicle   Many years of experience in the diving, manned submersible and ROV industry are now utilised to ensure that equipment is designed to perform in the most hostile environments - above or below water

Development of systems is from initial concept to final product and includes design of electronic circuits, circuit board and electrical layout, enclosure and pressure housing design, procurement of components, final assembly and test.

     
Projects frequently start with an informal discussion to establish the feasibility of the project and how it would be best to proceed. If at this stage Submertec does not feel able to help, then best advice on how to proceed will be given and no charge made. All ideas discussed remain confidential.

If you have a requirement for equipment that does not yet exist, but you know what you need, then Submertec may be able to develop it for you.

The ability to accept custom design projects and the timescale involved will depend on the current workload.

  Spyball Trolley - A custom built unit to allow easy transportation of Controller, Battery, Umbilical and Spyball Camera on fish farm pontoons and walkways
     
 
 
Example 1 - Magnet base Pan & Tilt Camera
 
 
The system was designed for the remote monitoring and inspection of maintenance being carried out in the interior of boilers and similar plant, enabling operating personnel to monitor the processes from a remote safe area. New pan and tilt cameras were designed to fit through a 130mm diameter access hole, operate in spray or shallow water and attach magnetically to the inside of the vessels.

Each unit is fully sealed against water ingress and features a 10X zoom colour camera with LED illumination, unlimited 360 degree pan and tilt from -10 deg to +100 degrees. Three camera units can be connected to the Power Unit simultaneously and up to two Control Units can be connected either in parallel or series to give maximum flexibility and allow control locally or up to 200 metres away if required.

 
 
 
 
Example 2 - Drill String Camera
 
Camera and light in deployment frame   Requirement - To lower a monochrome video camera and light down inside a 100mm ID drill string, underwater to a depth of 300 metres to assist with location and re-entry to a subsea guide base.

In consultation with the customer, Submertec was able to put together a design for the complete package including camera, light, deployment frame, underwater cable and controller which was then manufactured and supplied within two weeks of the inquiry.

Development time was reduced to a minimum in this case due to the urgency of the project.

 
 
 
Example 3 - Deep zoom Wellhead Camera
 
1500 metre rated zoom camera with casing removed   Requirement - for an underwater video camera with zoom lens for use on a subsea drilling rig to a depth of 1500 metres.

A new camera assembly was designed and manufactured to incorporate a colour camera (430 TVL and 3 lux) with remote control zoom lens (6.3 to 38mm) and long line video amplifier into a stainless steel pressure housing with wet mateable underwater connector. The finished assembly was hydro pressure tested to 2250 metres before delivery.

 
 
 
Example 4 - Brushless DC Thruster Unit for ROV
 
These thruster units have been developed by Submertec Limited for an overseas customer to provide a low maintenance, high power propulsion unit for use on underwater vehicles to a depth of 500 metres.
The output propeller shaft is driven by an 850 watt brushless DC motor which is located together with its electronic controller inside an oil filled and pressure compensated stainless steel housing.
 
Brushless DC thruster unit for ROV   A wet mateable underwater connector on the side of the thruster makes installation or removal easy even in adverse weather conditions.

No serviceable parts are located within the housing and all maintenance, including shaft seal changes, can be carried out without disturbing either end cap seal.

 
Protection against the following conditions have been included in the design:

1) Motor leads shorting together or to ground.
2) Over temperature of either the motor windings or the controller heatsink.
3) Supply voltage exceeding the design limitations.
4) Direction reversal while at high speed.
5) Overload due to fouled propeller.
6) Where possible, the controller will attempt to recover from the fault and restart automatically

 
 
Remote Camera Power & Interface Unit Magnet base Pan & Tilt Camera Remote Camera Control Unit